In the long history of the James Bond franchise, few villains are as instantly recognizable as Jaws—the towering assassin whose metal smile became more frightening than any weapon. But behind that unforgettable image was a physical ordeal that actor Richard Kiel could barely endure. Long before CGI or lightweight prosthetics, Kiel was quite literally fighting his own body every time the cameras rolled.
Jaws made his first appearance in The Spy Who Loved Me, directed by Lewis Gilbert. Standing 7 feet 2 inches tall, Kiel already cut an imposing figure, but producers wanted something more mythic—an adversary whose grin alone suggested violence. The solution was Jaws’ signature teeth. The problem was that they were close to unbearable.
The 35-Second Limit
The famous dentures weren’t simple plastic props. Designed by Katharina Kubrick Hobbs, the teeth were deliberately blunt to avoid injury, but they were still heavy, intrusive, and poorly suited for prolonged wear. Often made from cobalt or chrome-plated acrylic, the device pressed painfully against the roof of Kiel’s mouth.
The result was immediate and severe. The weight triggered a powerful gag reflex and intense jaw strain. According to crew accounts, Kiel could keep the teeth in place for only 30 to 35 seconds at a time. That was the absolute maximum. Between takes, he would yank them out just to breathe normally and settle his stomach.
Associate producer William Cartlidge later noted that scenes had to be tightly planned around Kiel’s tolerance. The dentures were stored in a padded container and constantly rinsed, as saliva built up quickly due to how unnatural the prop felt in his mouth. Jaws’ menacing silence on screen wasn’t just acting—it was necessity.
Popularity That Prolonged the Pain
Despite the physical misery, audiences loved Jaws. His combination of brute force and dark humor made him an instant fan favorite, especially among younger viewers. That popularity convinced producer Albert R. Broccoli to do something unprecedented: bring the villain back.
That decision forced Kiel to endure the same torture device again in Moonraker. This time, Jaws evolved from a silent killer into a more sympathetic, even comedic figure, famously falling in love with Dolly, played by Blanche Ravalec. To reduce strain during action scenes, special effects teams used soft licorice to simulate metal cables when Jaws had to “bite” through obstacles.
A Gentle Giant’s Legacy
Off camera, Kiel was widely described as warm, kind, and soft-spoken. His co-star Roger Moore often remarked on the irony that such a gentle man endured such discomfort to play one of cinema’s most frightening henchmen.
Years later, Kiel would recall the experience without bitterness, but with honesty. The teeth were nauseating, he said—and his famous grin was, quite literally, held together by sheer willpower. Movie history was made one painful half-minute at a time.